The Hydraulic Brakes Diagnosis Training System (EM-123-TY05_053372) is a comprehensive educational tool designed for teaching and assessing brake service skills in automotive training programs. Built on a Toyota platform using OEM components, this trainer accurately replicates a vacuum-assisted hydraulic brake system with disc and drum brakes, allowing students to perform routine maintenance procedures such as component replacement, adjustments, and hydraulic bleeding. It enables the reproduction of various pedal sensations including soft, hard, descending, or spongy feels to simulate real braking system behaviors, providing a practical and realistic hands-on experience for mastering hydraulic brake diagnosis and repair.

The Hydraulic Brakes Diagnosis Training System incorporates pressure gauges at each wheel and supports the use of hydraulic force gauges for in-depth performance analysis. Ideal for complete mechanical maintenance tasks like inspection, repair, and purging, this trainer allows instructors to insert up to nine hydraulic and pneumatic faults, enhancing students’ troubleshooting abilities in a controlled environment.

Industry-Driven Features

• ConsuLab applies over 50 years of experience in manufacturing high-quality training equipment by adapting real OEM components from the automotive industry to create safer, more visible educational systems with fault insertion for developing essential industry troubleshooting skills; for more info, visit https://www.consulab.com/about/why-consulab
• Uses real-world Toyota OEM components including master cylinder, booster, pedal, disc and drum brakes found in industry vehicles
• Reproduces real braking system behaviors with different pedal sensations to teach industry-standard diagnosis
• Allows insertion of up to nine hydraulic and pneumatic faults to simulate common industry problems like internal master cylinder leaks or blocked hoses
• Compatible with industry-grade tools such as Pro-Cut™ rotor matching systems and precision measuring tools
• Functional vacuum pump with adjustable restriction essential for industry brake assist systems
• Fully serviceable brake system required by industry for maintenance training
• Simulation of common problems including internal master cylinder leak and blocked or restricted hose
• Ability to introduce air into the system with an integrated fault and purge the system

Certification Preparation

• Helps students learn to successfully perform many ASE tasks in the Brakes (A5) test area

Included Courseware

• Operation manual
• Instructor manual
• Answer sheet
• Student assignments

Space & Time Savings

• Sturdy powder coated metal stand with two locking swivel and two fixed casters for easy transport
• Trainer can fit through a standard 30” door opening

Safety Features

• Provides a safe, hands-on experience without hazardous fluids
• Non-hazardous brake fluid (DOT 4 brake fluid)
• Lockable fault box with graphical representation of each fault

Technical Specifications

• Application: 2014-2019 Toyota Corolla
• Dimensions: 30 x 71 x 47 inch (76.2 x 180.3 x 119.4 cm) / 40 x 72 x 78 inch (101.6 x 182.9 x 198.1 cm) with packaging
• Weight: 345 lb (156.5 kg) / 605 lb (274.4 kg) with packaging
• Electrical Power Supply: 120 VAC, 7.5 A, 1 PH, Plug type NEMA: 5-15p
• Vacuum Pump: Manufacturer: CVR Performance, Model: VP555, Weight: 3.52 lb (1.6 kg), Dimensions: 7.87 x 12.99 x 7.87 inch (20 x 33 x 20 cm)
• Disc or drum braking on all four wheels with booster
• Hydraulic pressure gauges at each wheel
• Built-in driver seat for realistic pedal feel
• Four (4) hubs equipped with brakes (discs or drums)
• NOTE: Discs, drums, wheel cylinders, calipers, pads and master cylinder are new. All other OEM components are recycled from actual vehicles