Designed for Technical Training

Built for automotive programs, technical colleges, and industry training environments, this model reinforces key concepts such as:

• Six-cell battery construction (6 × ~2.1 V cells)
• Series cell connections
• Positive and negative plate structure
• Plate paste and active material
• Separator/envelope function
• Electrolyte behavior during charge and discharge
• Sulfation and plate degradation
• Flooded vs. AGM battery differences

Each cell is intentionally designed to visually emphasize the internal structure and chemical processes that occur during operation.

Realistic Size, Durable Construction

• Approximately full automotive battery size
• 3D-printed structural components
• Translucent electrolyte for visual clarity
• Magnetic retention points for repeated assembly
• Durable labeling for instructional use
• Includes a Milwaukee PACKOUT case with custom foam insert for secure storage and transport

The model is engineered for repeated classroom handling and demonstration.

What This Model Is Used For

• Classroom instruction
• Lab demonstrations
• Battery diagnostics training
• Explaining CCA, capacity, and internal resistance
• Continuing education for technicians
• Visual aid for conductance vs. load testing discussions

Interactive Battery Chemistry Animations

Included with this training model are three interactive HTML animations that visually demonstrate what happens inside a lead-acid battery:

• Discharge Reaction — Watch electrons flow, sulfate migrate to the plates, and the electrolyte weaken
• Charge Reaction — See the process reverse as the charger restores the plates and regenerates the acid
• Built-in Hydrometer — Learn how acid concentration relates to charge state and how the indicator eye reads it

▶ Try all three animations live in your browser

How to use offline: Download the zip file from the Downloads section below, unzip it, and double-click any of the three HTML files. They open directly in any web browser (Chrome, Edge, Firefox, Safari) with no internet connection or additional software required. Each animation is fully self-contained and runs entirely on your local machine – perfect for classrooms without reliable internet or for embedding in your own LMS.

This training model is ideal for instructors who want students to truly understand battery construction before moving into testing and diagnostics.