Switch Rebuildable EV Training System – Lead Acid

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Switch Rebuildable EV Training System – Lead Acid

The DC/72v is the entry-level full-vehicle capstone in the Switch Lab EV Pathway. Designed for middle school, high school, and introductory CTE/STEM programs, it gives students the opportunity to build, test, troubleshoot, and drive a complete electric vehicle while learning the fundamentals of wiring, batteries, DC motor systems, safety, and teamwork.

For administrators, the DC/72v is a practical way to pilot EV education, evaluate student engagement, and build support for future pathway expansion. Schools can start with a complete hands-on capstone, then grow into advanced systems such as the PM/96v, EV Trainer, and Electric Systems Lab as their program develops.

Students develop technical and professional skills by working through a real project from start to finish. They read diagrams, organize components, wire systems, troubleshoot issues, document progress, and collaborate to complete a functioning EV.

Product Details

Educational Benefits

Reusable & rebuildable design for use semester after semester
Learn the purpose & functions of EV components
Grow professional skills – teamwork, time management, attention to detail
Demonstrate & practice high voltage safety procedures (OSHA/ASE)
Teach fundamentals of electricity and how to use wiring diagrams
Test students knowledge through troubleshooting challenges
Gain understanding of cycle analyst sensor information
Exam preparation for ASE xEV level 1 & 2 certifications
Use across multiple subjects – physics, autoshop, chemistry, engineering, CAD
Teach up to 15 students at a time
Street Legal (most states)

Features

Open Chassis with easy access to components
Electrical components and batteries behind clear removable plastic for safety
72v Lead acid batteries for safety & durability
DC motor
Cycle analyst with digital display
Charges via standard 110v extension cord
Wiring looms for ease of troubleshooting lessons
Professionally labeled and terminated wiringIn person Instructor training included
Access to Switch Vehicles community forum for educators
Includes all major components user manuals for reference

Adaptable Curriculum – One Seamless Integration

17 week semester course
8 week after-school course
2 week intensive summer course

Safety First

At Switch Vehicles, safety is prioritized, ensuring that every hands-on learning experience with our electric vehicle is both educational and secure. Here’s a look at the robust safety features we’ve integrated:

Manual Service Disconnect: An industry standard safety component that allows technicians to manually isolate the high voltage battery pack during maintenance or emergencies.
Emergency Battery Disconnect: For added safety, our vehicle is equipped with an emergency disconnect button on the dashboard that effectively splits the battery pack in half, reducing a 96v system to a safer 48v in an instant.
Protected Design: The vehicle’s frame is fully insulated to enhance safety during operation and maintenance sessions.
Dual Brake System: To ensure precise and reliable stopping power, our electric vehicle is equipped with two separate brake systems — one for the front and another for the rear.
Built-in Steel Roll Cage: Our robust steel roll cage is designed to protect occupants by reinforcing the vehicle’s structure, offering peace of mind during operation.
Insulated Tools: Safety extends to maintenance too. We provide a specially curated insulated tool kit, essential for safe handling during vehicle servicing.
High Voltage Safety Package: Everything you need to ensure student safety. OSHA approved and certified equipment: HV glove set (level 0), nylon hook, warning labels, and protective glasses.