Key Features + Benefits

Manual Fault-Insertion Touchscreen

The TS model includes a panel-mounted touchscreen that allows instructors to activate hydraulic faults manually. Students diagnose realistic wear-pattern failures in real time.

Develops True Troubleshooting Skills

Learners must observe symptoms, interpret gauge and flowmeter readings, and follow proven diagnostic reasoning, essential skills for industrial and mobile equipment technicians.

Safe, Repeatable Training Environment

Faults are introduced without exposing students to dangerous failure conditions. Every scenario is controlled, observable, and easily reset.

Builds on the Foundation of the MF102-H

Retains all circuit-building, measurement, and hands-on hydraulic learning features of the MF102-H while adding advanced troubleshooting capability.

Ideal for Maintenance + Repair Programs

Students learn how to isolate problems such as actuator drift, pump starvation, pressure imbalance, incorrect valve spool behavior, and flow restrictions.

Real Industrial Components

Seven directional control valves, two cylinders, a hydraulic motor, pressure-compensated pumping system, and full instrumentation simulate true hydraulic system behavior.

Specifications

Troubleshooting System (TS Feature Set)

• Manual fault activation via touchscreen
• Faults mimic real wear-pattern failures
• Real-time symptom observation
• Designed for structured diagnostic workflows
• Provides repeatable, safe troubleshooting practice

Hydraulic Power

• Axial piston-type pump, 1.0 GPM, pressure-compensated
• Adjustable compensator and adjustable flow
• Reservoir capacity: 4.5 gallons (17 liters)
• 10-micron spin-on filter with bypass gauge

Electric Drive

• TEFC electric motor, 115V, single-phase
• 1750 RPM, C-face mount
• Lockout/tagout on/off switch
• Thermal overload protection

Directional Control Valves (7 total)

• DO3 tandem-center solenoid valve + flow control
• DO3 closed-center solenoid valves + dual flow controls
• DO3 float-center solenoid valve + flow control
• Monoblock cylinder-spool valve with relief
• Monoblock motor-spool valve with relief
• (1) 2-position, 3-way solenoid cartridge valve

Pressure + Flow Controls

• Pilot-operated pressure relief valve
• Direct-acting relief valve
• Sequence valve
• Pressure-reducing valve
• Counterbalance valve (reverse-flow check)
• Needle valve
• Flow control valve
• Pressure-compensated flow control valve
• Standard check valve
• Pilot-operated check valve with manual override

Actuators

• 14″ single-rod double-acting cylinder
• 14″ double-rod cylinder with load engagement mechanism
• Bi-directional gear-type hydraulic motor

Touchscreen readings:

• Tachometer
• Ammeter
• Oil and ambient temperatures
• Stopwatch

Physical instruments:

• (2) flow meters: 0–2.0 GPM
• (3) pressure gauges: 0–1500 PSI (glycerin-filled)

Load Simulation

• 100 lb (45 kg) enclosed load system
• Mechanical engage/disengage latch
• Transparent safety enclosure

Hoses + Connections

• Hose storage caddy (swing-out/stow-away)
• Per side:
• (4) × 60″ hoses
• (8) × 46″ hoses
• (6) × 26″ hoses
• SAE 100-R1 hoses with flat-face quick-connect couplers
• (8) T-fittings per side
• Pressure/leak test pump with quick-connect

Dimensions + Shipping

• Trainer footprint: 30″ D × 48″ W × 77″ H
• Shipping weight: 750–900 lbs
• Shipping crate: 84″ × 54″ × 42″

Curriculum Overview + Topics Covered

Overview
The MF102-H-TS curriculum builds troubleshooting proficiency by guiding students through fault-based scenarios. Learners practice isolating faults, testing hypotheses, and performing targeted measurements to identify root causes.

Topics Covered

• Systematic troubleshooting methods
• Fault isolation and verification
• Pressure/flow testing and measurement techniques
• Internal leakage detection
• Directional valve and relief valve diagnostics
• Symptom analysis and test planning
• Interpreting pressure signatures