Stacked Valve Training Module (Optional Add-On)

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FPTI

// MF100-SVM

Stacked Valve Training Module (Optional Add-On)

The MF100-SVM Stacked Valve Module teaches one of the most notoriously difficult skills in hydraulic maintenance: diagnosing and repairing stacked sub-plate mounted valves. Used extensively in industrial and mobile equipment, stacked valves often fail internally, but very few technicians know how to test them. Most technicians simply replace the entire valve stack because they cannot pinpoint the failing module. The MF100-SVM was designed specifically to solve this high-cost industry problem.

This plug-and-play module is a fully functional, industrial-grade stacked valve assembly complete with main relief, work-port relief, flow control, and pilot-operated check valve modules. When connected to any MF102 training system, students safely assemble, adjust, disassemble, fault-test, and pressure/leak-test the stack, learning exactly how to identify leakage paths and configuration errors just like they would in real equipment. The TS model adds fault toggles that simulate wear and failure modes in real time, allowing students to troubleshoot the complete assembly in minutes rather than hours.

Product Details

Key Features + Benefits

Teaches Troubleshooting of Real Stacked Valves — a Major Industry Skill Gap

Technicians rarely know how to troubleshoot stacked valves and often replace entire assemblies unnecessarily. This module trains the missing skillset, safely, accurately, and repeatedly.

Full Industrial-Grade Stacked Valve Assembly

The training module includes a solenoid directional valve and four stack modules:

Main pressure relief valve module
Work-port relief valve module
Dual flow control valve module
Dual pilot-operating check valve module

Faultable Components for Real-Time Diagnostics (TS Model)

The MF100-SVM-TS allows instructors to fault:

pilot-operated check valves
work-port relief valve
main pressure relief valve

Students then locate the fault using FPTI’s pressure/leak testing method.

Plug-and-Play Integration With MF102 Systems

Attaches quickly, safely, and seamlessly to any MF102 simulator; fully compatible with TSE computer-controlled faulting.

Complete Assembly, Adjustment + Disassembly Training

Students learn correct torque values, bolt-tightening sequences, O-ring identification, standardized sub-plate sizing (03–D10), and proper assembly order.

Teaches Safe Procedures for Stored-Pressure, Valve Removal + Testing

Students master OSHA-aligned safety checks before disassembling stacked valves and learn consequences of improper procedures.

Saves Companies Thousands in Misdiagnosed Components

Because misdiagnosis of stacked valves leads to expensive and unnecessary replacements, this module develops the exact skills industry needs.

Specifications

Included Stack Components

03 sub-plate manifold
Main pressure relief valve module
Work-port relief valve module
Dual flow control valve module
Dual pilot-operated check valve module
Solenoid directional control valve
Aluminum panel with lined oil-catch tray
Steel back cover

Training Capabilities

Students learn to:

Identify and describe the purpose of stacked valves
Assemble and disassemble the full stacked valve assembly
Recognize correct sub-plate sizes (03, 05, 07, 08, D10)
Identify O-rings by type and size
Apply correct torque values and tightening sequences
Set main, work-port, and flow-control valves
Interpret international interface standards
Diagnose internal leaks using pressure/leak testing

Faulting + Diagnostics (TS Model Only)

Fault toggles simulate component wear/failure
Built-in faults for:
• pilot-operated check valves
• work-port relief valve
• main pressure relief valve
Students locate leakage paths without disassembling system

Assessment Criteria

Written: