The Student-Built Brushless DC Motor Training Kit (EV-100-053374) is a powerful hands-on teaching tool for STEM, engineering, and trades programs. Students build a real 3-phase motor or generator from scratch, exploring coil design, magnet placement, and wiring. Safe for classroom use with 12V DC and capable of up to 6000 RPM, it delivers real-world results and sparks curiosity in electric vehicles, renewable energy, and automation. Modular, easy to assemble, and backed by step-by-step guides and student worksheets, the Brushless DC Motor Training Kit (Student-Built) bridges theory and practice in an unforgettable learning experience. Empower your students with the skills that matter by transforming your classroom into an interactive lab where theory meets hands-on application.

Students don’t just learn—they build, test, and explore real 3-phase motor technology used in electric vehicles and renewable energy systems. Safe, engaging, and curriculum-ready, this kit develops critical thinking, problem-solving, and technical confidence. Whether you’re teaching STEM, trades, or engineering, the Brushless DC Motor Training Kit (Student-Built) gives your students a competitive edge with real-world experience they can see, touch, and understand—preparing them for the careers of tomorrow.

The Brushless DC Motor Training Kit (Student-Built) integrates easily into various educational programs, making it suitable for junior high, high school, college, and trades training environments. It offers a hands-on learning experience that reinforces electrical and mechanical concepts for real-world application. It allows students to build and test their own motor/generator, developing practical skills in wiring, assembly, and troubleshooting. It integrates knowledge from multiple disciplines such as physics, electrical engineering, automation, and renewable energy, making it ideal for STEM and trades programs. It promotes critical thinking, problem-solving, and creativity through experimentation with coil configurations, magnet placement, and wiring setups. It serves as a flexible and adaptable tool that fits into various curriculums from junior high to post-secondary levels. It connects classroom learning directly to emerging technologies in electric vehicles and clean energy.

Industry-Driven Features

• Consulab applies over 50 years of industry experience in manufacturing high-quality training equipment by adapting OEM components from real-world applications to create safer, more visible educational tools that build essential industry skills; for more info, visit https://www.consulab.com/about/why-consulab.
• Provides real-world training in motor construction, wiring, and circuit behavior for electrical and electronics technology programs
• Demonstrates energy generation and storage concepts found in industry and applicable to wind and solar systems, supporting green energy and environmental studies
• Connects directly to essential industry topics like electric vehicle propulsion systems and regenerative braking for automotive technology training
• Highly relevant for engineering and mechatronics courses focused on industry-standard motor control, power systems, and system integration
• Trades and apprenticeship programs — such as those for electricians, industrial mechanics, and automotive technicians — gain practical skills and safe experimentation opportunities required by industry
• In STEM and general science classes, it enables hands-on application of abstract concepts like electromagnetism, induction, and energy conversion found in industry
• Supports physics courses by reinforcing principles such as torque, voltage generation, and rotational motion essential industry topics

Included Courseware

• Assembly Instructions
• Student assignments (40 pages):
  • SA-01 — Building the Rotor
  • SA-02 — Building the Stator
  • SA-03 — Axial vs. Radial Flux
  • SA-04 — Reading Motor Pulse
  • SA-05 — DC Brushed or Brushless? How DC Motors Communicate
  • SA-06 — Rotor Types
  • SA-07 — Stator Winding Patterns
  • SA-08 — Wave Forms in Action
• Instructor Manual
• Operation manual
• Answer Keys

Safety Features

• Operates on a safe 12V DC range, encouraging safe, inquiry-based exploration in the classroom

Technical Specifications

• Dimensions Storage Box : 9 x 9 x 4 inch ( 22.86 x 22.86 x 10.16 cm)
• Product once built : 3.53 x 6.59 x 3.76 inch (8.96 x 16.74 x 9.55 cm)
• Weight : Storage Box : 3 lb (1.36 kg)
• Product once built : 1 lb (0.45 kg)
• Capable of up to 6000 RPM