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// EM-145S-GM05_053331

GM Engine Repair Training System + Starting Station

The Ecotec engine on a swivel stand is designed for student instruction and practice covering engine mechanical inspection, disassembly, measurement and reassembly. The engine is securely mounted to a heavy duty rotating device equipped with an automatic lock to allow full 360 degree rotation. A steel mounting plate is used for engine mounting that allows full access for rear main seal and flywheel service. Each engine comes equipped with a transmission flywheel (manual or automatic). The engine starting station contains all components and systems necessary for the starting and running of the Ecotec engine. All necessary engine systems connections are provided to allow live operation of each swivel engine stand.

Description

The GM Engine Repair Training System + Starting Station (EM-145S-GM05_053331) combines a heavy-duty swivel engine stand with a fully equipped starting station, providing an ideal platform for hands-on engine repair training using a GM Ecotec 1.8L LUW engine from a 2012-2015 Chevrolet Sonic. This system allows students to perform complete engine disassembly, inspection, repair, reassembly, and operational testing in a safe, controlled environment. The swivel stand enables 360-degree rotation for easy access to all components, while the starting station replicates vehicle systems to verify proper operation before and after repairs. Using recycled engines that have been thoroughly inspected, cleaned, and run up to operating temperature to ensure proper function, this trainer ensures authentic learning experiences with real-world components, helping students build confidence in their workmanship. Each engine meets strict criteria, including maximum permissible vehicle mileage of 250,000 km (155,000 miles) for gasoline engines, no leaks of coolant or oil, new oil filter, air filter, and accessory drive belt, no powertrain DTCs, and no excessive noises or smoke. The system enhances accessibility without needing a whole vehicle, provides immediate feedback on student work, and supports continuity by allowing multiple students to work on identical engines.

 

Industry-Driven Features

  • Consulab draws on over 50 years of experience specializing in the automotive industry to create industry-driven training systems using OEM components adapted for safe, visible, hands-on education with fault insertion, enhancing students’ real-world troubleshooting skills and confidence. For more info: https://www.consulab.com/about/why-consulab
  • Heavy Duty worm/ring gear rotating mechanism that allows slip-free positioning of engine throughout 360 degrees of rotation found in industry
  • 31” x 24” 14 gauge stainless steel drip pan
  • Full access to all internal and external engine components essential for industry-standard training
  • Leak proof quick-connect fittings for fuel injection supply and return lines required by industry
  • Industry-grade OEM Starter and alternator
  • Industry-grade OEM Port fuel injectors and throttle body assembly w/attached components
  • Industry-grade OEM Engine Management Sensors including: MAP, ECT, TPS, O2S, CKP, CMP and MAT
  • Industry-grade OEM Sequential Port Fuel injection
  • Engine has Camshaft Variable Valve Timing found in industry
  • Industry-grade OEM COP (Coil On Plug) Ignition system
  • Heavy duty 2” x 2” x 1/8 ” square steel frame built specifically for each engine application
  • 5” Phenol heavy duty casters (2-fixed and 2-swivel w/locks)
  • Powder coated acrylic enamel finish
  • Custom machined 5/8” steel engine mounting plate designed to allow full access to flywheel, crankshaft and rear main seal service procedures
  • Equipped with a transmission flywheel (manual or automatic) for vibration-free operation and starter system longevity
  • Vehicle VIN number matching all included components (allows easy replacement of needed components from local suppliers)
  • All OEM color matching wiring harnesses and electrical connectors necessary to operate the swivel stand engine
  • Quick connect fuel lines for easy disassembly/assembly (Leak proof safety-type quick connect fittings for supply and return fuel lines)
  • Fuel tank (22L – 5.8 gals) with OEM fuel cap suitable for EVAP testing
  • Fuel tank has OEM fuel pump, sending unit and mounting design
  • OEM functional EVAP system with test port
  • OEM Catalytic converter
  • OEM Radiator and hoses
  • OEM Instrument cluster with gauges and indicators
  • OEM Anti-Theft system
  • OEM COP (Coil-On-Plug) ignition system
  • OBDII DLC (data link connector) for scan tool hookup
  • 12V battery
  • Comes with only one OEM ignition key

Certification Preparation

  • Helps students learn to successfully perform many ASE tasks in Engine Repair (A1), Electrical/Electronic Systems (A6), and Engine Performance (A8)

Space + Time Savings

  • Accessibility of engine components is enhanced by not having the requirement of a whole vehicle in the shop
  • Provides a single starting station that can be utilized with multiple swivel engine stands
  • Heavy duty casters for easy movement

Safety Features

  • All rotating components are covered with safety shields or guards to prevent injuries

Technical Specifications

  • Application: 2012-2015 Chevrolet Sonic, GM Ecotec 1.8L LUW
  • Dimensions: Starting station: 56 x 36 x 54 inch (142.24 x 91.44 x 137.16 cm) / 60 x 40 x 56 inch (152.4 x 101.6 x 142.24 cm) with packaging; Swivel Engine: 42 x 28.25 x 47.75 inch (106.68 x 71.12 x 119.38 cm) / 60 x 70 x 78 inch (152.4 x 177.8 x 198.12 cm) with packaging
  • Weight: Combine: 1210 lb (548.85 kg) with packaging; Swivel engine alone: 920 lb (417.31 kg) with packaging
A1-ASE-Tasks-Covered
A1-ASE-Tasks-Covered.pdf
Spec Sheet - EM-145S-GM05
EM-145S-GM05_Spec-sheet_EN_V2025.pdf