The webinar The EV Checklist: Safety First, hosted by Dave Giles and Al Santini from Consulab, delivers a no-nonsense rundown on why electric vehicles demand a rock-solid safety-first approach in any training program—because high-voltage systems don’t forgive careless habits.

Relevant Training Systems

• EV High-Voltage Safety Training System (EV-400) — A compact, fully functional BEV trainer that lets students practice high-voltage testing, PPE use (gloves, insulated tools), isolation checks, interlock circuits, and more in a completely safe classroom setup—perfect for building the habits discussed in the webinar. https://daktic.com/product/ev-high-voltage-safety-training-system

The session hammers home the checklist that has to come before any EV work: proper PPE selection and use for high-voltage scenarios, understanding vehicle built-in protections like interlocks that kill power when things are opened, creating safe workspaces with clear signage and isolation procedures, and avoiding assumptions carried over from ICE vehicles. Presenters stress that EVs change the game—high voltage introduces shock and arc-flash risks that weren’t part of traditional training, so instructors need to drill these protocols early to prevent real-world disasters in shops. They cover integrating safety into everyday lessons without reinventing the wheel: use EVs for standard demos like brakes or suspension while always reinforcing HV isolation rules. With electrification ramping up fast and shops seeing more battery-electric and hybrid vehicles every day, getting this checklist ingrained now means students walk into jobs ready to handle the voltage safely, confidently, and without shortcuts. Hands-on tools like the EV-400 make these concepts stick by letting students test isolation, verify PPE, and interrupt loops themselves—turning abstract safety talk into muscle memory.

Ready to build an industry-driven training program that puts EV safety where it belongs—at the top of the list? Reach out to a DAKTIC representative at [email protected] to discuss tailored solutions.