The EV High-Voltage Safety Training System (EV-400) represents a fully functional battery electric vehicle in a compact classroom-sized package. It provides an intuitive, hands-on experience for high-voltage testing, personal protective equipment use including gloves and insulated tools, high voltage isolation testing with a mega-ohmmeter, high voltage interlock circuits, first responders’ loops, three phase motor control, high voltage power distribution, and much more. The system reacts as a real battery electric vehicle, demonstrating functions of various scenarios and components in a completely safe, controlled, classroom environment. Students experience the full power of electric vehicle systems with real-world voltage, completely safeguarded for student interaction. From start to drive motor, the system replicates the full functionality of an electric vehicle, providing an immersive learning experience. With blinking lights, a spinning motor, a ready light, accelerator and brake pedals, the system encourages and creates student attention and motivation. It transcends the limitations of traditional trainers with active engagement, hands-on learning, and real-world application. This innovative tool is perfect for technical training programs in automotive, electrical engineering, and emergency response, as well as educational institutions including motive power trades, vocational schools, community colleges, and high schools. It also supports electric vehicle manufacturers and repair shops in upskilling technicians and ensuring safety protocols. Comprehensive exercises, complete with answer keys, allow educators to gauge student competencies effectively while building student confidence in working with high voltage systems.

Industry-Driven Features

• Students experience the full power of EV systems with real-world voltage, completely safeguarded for student interaction.
• Comprehensive Simulation: From start to drive motor, the EV-400 replicates the full functionality of an EV, providing an immersive learning experience.
• Understanding & Usage of Personal Protection Equipment (PPE)
• Identification of High-Voltage Components
• High-Voltage Measurements Verification
• Circuit Insulation & Isolation Testing
• Lockout/Tagout Demonstrations with Faraday Cage
• 3 Phase Motor Functionality via Oscilloscope

Certification Preparation

• Prepares a technician or instructor to successfully complete the CSA Group Automotive Electric Vehicle Technician Certification
• Also helps prepare students for the ASE L3 and A6-xEV certifications

Included Courseware

• Printed paper copy of operation manual with schematics
• Access to PDF files for student activities and instructors guide
• Instructor manual
• Educational schematics
• Operation manual
• Fillable answer sheet
• Student assignments
• Answer key
• Comprehensive exercises, complete with answer keys

Space + Time Savings

• Compact and portable unit easily stores and transports, making learning accessible anywhere
• Available as a single unit, or as a classroom set with mobile, locking storage cabinet
• Rapid fault insertion with 4 different fault indicator lights for 12v, high voltage, isolation, and interlock

Safety Features

• While this unit provides real 400V DC and 3 phase motor signals, this provided at 0.8 Amps for safety purposes
• Personal protective equipment use including gloves and insulated tools
• High voltage isolation testing with a mega-ohmmeter
• High voltage interlock circuits
• First responders’ loops
• Lockout/tagout demonstrations with Faraday cage
• Live loss of isolation detection

Technical Specifications

• Voltage 100-240 VAC
• Amps 0.8
• Phase 1
• Plug type NEMA Detachable, CEE 7/4 (220V) and NEMA 1-15P (120V)
• Dimensions 16.75 x 18 x 5.25 inch (42.5 x 47.72 x 13.3 cm) / 22 x 20 x 10 inch (55.9 x 50.8 x 25.4 cm) with packaging
• Weight 26 lbs (11.8 kg) / 29 lbs (13.2 kg) with packaging