Build Your Wishlist

The first step to securing funding is building a plan for your program. Let us help you get started.

// HV-120_05289

Foundation Air Brakes Driver Training System

The ConsuLab HV-120 Foundation air brakes for driver training has everything you need for teaching the fundamentals of pneumatics, air brake component function and terminology, all using DOT approved and FMVSS121 standard circuits, components, and functionality.

Description

The Foundation Air Brakes Driver Training System (HV-120_052890) is an engaging and effective educational tool that demonstrates the foundational principles of air brake systems in a safe, controlled environment. This trainer allows students to visualize the operation of key components such as air reservoirs, air valves, air lines, foundation brakes, and air brake chambers, providing hands-on experience without the need for a full vehicle. By using shop air, learners can apply service and parking brakes, observe slack adjuster adjustments, and explore how air pressure affects brake performance. Ideal for driver training programs, vocational schools, and industry certification preparation, this system helps build foundational knowledge of air brake mechanics, enabling users to understand system functionality, perform inspections, and troubleshoot common issues. With its compact design and intuitive setup, the trainer facilitates interactive learning, making complex concepts accessible and promoting confidence in air brake operation and maintenance.

 

Industry-Driven Features

  • Consulab draws on over 50 years of experience specializing in the automotive industry to create industry-driven training systems using OEM components adapted for safe, visible, hands-on education with fault insertion, enhancing students’ real-world troubleshooting skills and confidence. For more info: https://www.consulab.com/about/why-consulab
  • Demonstrates foundational air brake principles using real-world components, including air reservoirs, air valves, air lines, foundation brakes, and air brake chambers found in industry
  • Allows application of service and parking brakes using shop air, replicating actual system operation essential for industry-standard training
  • Enables visualization of slack adjuster adjustments and air pressure effects on brake performance required by industry
  • Includes industry-grade Bendix air valves for authentic system behavior
  • Features cutaway sections for clear observation of internal components and operations on essential industry topics

Certification Preparation

  • Helps students learn to successfully perform many ASE tasks in Air Brakes (T4)

Included Courseware

  • Operation manual
  • Instructor’s manual
  • Student assignments
  • Answer keys

Space + Time Savings

  • Compact and portable design for easy storage and transport in classroom or shop environments
  • Quick setup with minimal preparation time

Safety Features

  • Uses shop air for safe, controlled demonstrations without live vehicle risks
  • Air reservoir equipped with safety valve

Technical Specifications

  • Application: Bendix
  • Air requirement: Shop air (90 psi minimum)
  • Dimensions: 30 x 52 x 60 inch (76.2 x 132.1 x 152.4 cm) / 32 x 54 x 62 inch (81.3 x 137.2 x 157.5 cm) with packaging
  • Weight: 255 lb (115.9 kg) / 315 lb (143.2 kg) with packaging
  • Includes air reservoir with safety valve
  • Three (3) pressure gauges
  • Connections for service and parking brake
T4-ASE-Tasks-Covered
T4-ASE-Tasks-Covered.pdf
Spec Sheet - HV-120
HV-120_spec_sheet_REV_2026-2.pdf
Spec Sheet - Foundation Air Brakes Driver Training System
HV-120_spec_sheet_REV_2026-1.pdf