The Engine Mechanical Diagnostics Training System (EM-141S-TY01) is a fully operational running engine with repeatable internal mechanical faults that every student can diagnose without any instructor reinsertion or repair between uses. Designed specifically for teaching mechanical engine component failure diagnosis on a 2013-2016 Toyota Corolla 1.8L 2ZR-FE platform with automatic transmission, this trainer instantly delivers a complete “turn-key” fault diagnosis package that saves instructors significant setup time while providing authentic real-world symptoms, OEM DTCs, scan tool data-stream changes and Check Engine Light illumination exactly as encountered in industry service bays.

Industry-Driven Features

• Consulab applies over 50 years of industry experience to create real-world training systems adapted from OEM components found in industry, ensuring safer and more effective learning tools for technical education. For more information, visit https://www.consulab.com/about/why-consulab.
• Recycled OEM engine, transmission and complete assembly of components found in industry
• Fully operational engine that starts and runs with OEM instrument panel required by industry
• Three permanent inserted industry common mechanical faults and one defective component fault that can be removed/replaced for developing key industry skills in diagnosis and repair
• Provides a real-world running engine that demonstrates all negative operational symptoms based on the faults essential industry topics
• Functional Electronic Throttle Control, Catalytic Converter and Variable Valve Timing systems found in industry
• Engine systems respond to inserted faults with real-world symptoms, OEM DTCs, scan tool data-stream changes and Check Engine Light operation required by industry
• Repeatable faults allow multiple students to identify and demonstrate all required diagnostic tests preventing memorization of faults and building essential industry skills
• Installed mechanical faults cause compression, cylinder leak down, head gasket and engine timing negative operational issues as found in industry
• Customized OEM exhaust system
• OEM Fuel Pump Module
• OEM power distribution center with circuit protection
• All electrical components match OEM wiring schematics and service information required by industry
• Scanner shelf for handheld scan tools found in industry service bays
• Robust trainer frame and stand with special design features for easy removal and installation of radiator and removable front motor mount providing access to front engine timing cover
• Included tool storage tray
• Additional instructor-led engine component R&R procedures including timing chain for essential industry topics

Included Courseware

• Full curriculum package with student assignments and instructor answer keys
• Operation manual
• Laminated electrical schematics
• Pre-determined faults

Space + Time Savings

• Saves significant instructor setup time for creating common engine mechanical faults and learning exercises
• Robust trainer frame and stand designed for easy classroom use

Safety Features

• Emergency stop button
• Removable safety shields on all rotating components
• Automatic regulated 12V battery charger with master power disconnect switch

Technical Specifications

• Application: 2013-2016 Toyota Corolla North American model 1.8L 2ZR-FE engine with automatic transmission
• Dimensions: 54.5 x 33.25 x 49 inch (138.5 x 84.5 x 124.5 cm)
• Packaged dimensions: 36 x 60 x 52 inch (90 x 150 x 130 cm)
• Weight: 830 lb (376 kg)
• Packaged weight: 885 lb (401 kg)