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// HV-125-BWP_053334

Drivable Air Brake Training System + Faults

The ConsuLab HV-125-BWP is everything you’ve always dreamed about when teaching air brakes systems. Imagine being able to take the entire class out for a road test and watch live data on a scan tool and see what happens when you drive on dry pavement, during full throttle acceleration and a panic stop. Simulate a drive on an icy road and start to lose control, and you will get to demonstrate how the ABS and ESP functions. Students get to hear, feel and see how all the electronic control valves react during these ABS ESP and ATC events. You can demonstrate trailer sway, you can demonstrate traction control events. The trainer is built to be used as a live driving simulator in front of a whole class as well as for learning the foundation air brake system, performing electrical and pneumatic diagnosis with the aid of fault boxes, with optional defective components. The trainer has been designed around the FMVSS121 standard and allows students perform their pre-trip inspections. All components are D.O.T. approved. Optional foundation brake wheel ends with a drum front axle, spring brake disc and spring brake drum configuration give full coverage of how the mechanical foundation section of the brake’s functions. Students can see the S-cams move, you can watch the slack adjusters adjust, you can over or under adjust the brakes and see the results on the foundation disc and drum cutaways.

Description

The Drivable Air Brake Training System + Faults (HV-125-BWP_053334) is meticulously designed as the premier air brake system training aid in the world. This product consists of a complete tractor and trailer air brake system with all DOT approved components, disc and drum brake systems, and all valving currently in use today with no legacy components. Imagine being able to take the entire class out for a road test and watch live data on a scan tool to see what happens when you drive on dry pavement, during full throttle acceleration and a panic stop. Simulate a drive on an icy road and start to lose control, and you will get to demonstrate how the ABS and ESP functions. Students get to hear, feel and see how all the electronic control valves react during these ABS, ESP and ATC events. You can demonstrate trailer sway, you can demonstrate traction control events. The trainer is built to be used as a live driving simulator in front of a whole class as well as for learning the foundation air brake system, performing electrical and pneumatic diagnosis with the aid of fault boxes, with optional defective components. The trainer has been designed around the FMVSS121 standard and allows students to perform their pre-trip inspections. Optional foundation brake wheel ends with a drum front axle, spring brake disc and spring brake drum configuration give full coverage of how the mechanical foundation section of the brake functions. Students can see the S-cams move, you can watch the slack adjusters adjust, you can over or under adjust the brakes and see the results on the foundation disc and drum cutaways. The learner can easily observe the various functions of the trainer and the interaction of the tractor and trailer. The wheel speeds for all wheels are shown on individual screens throughout the trainer. The operator controls are positioned so that the operator does not obscure the operation of the system. Many of the components are mounted to the board using thumbnuts so that the components may be removed without any tooling. Faulted components are available as an option and are supplied that can be installed for diagnosis training. The tractor system is a Bendix EC-60 premium system configured as 4S4M, this means 4 sensors and 4 modulator valves. The trailer system is a complete standalone system with Bendix TABS-6, ABS and rollover protection electronic stability control. The Bendix AD-IS air dryer is used that includes a purge tank to clean the filter cartridge and safety valve for over pressure protection. This means that there are just two primary and secondary tanks for the main system. The primary and secondary tanks have drain valves. All tanks are equipped with safety valves set at the industry standard 150psi.

 

Industry-Driven Features

  • Consulab draws on over 50 years of experience specializing in the automotive industry to create industry-driven training systems using OEM components adapted for safe, visible, hands-on education with fault insertion, enhancing students’ real-world troubleshooting skills and confidence. For more info: https://www.consulab.com/about/why-consulab
  • Meticulously designed as the premier air brake system training aid in the world
  • Comprised of a complete tractor and trailer air brake system with all DOT approved components
  • Disc and drum brake systems, and all valving currently in use today with no legacy components
  • Demonstrates ABS braking events essential for industry-standard training
  • Individual tone wheels and electric motors driving each wheel found in industry
  • Demonstrates trailer sway and ESC for real-world diagnostics
  • Real accelerator and brake pedals required by industry
  • Live J1939 CAN bus network to develop key industry skills
  • Datalink connector for scan tool essential to industry topics
  • Dynamic driving simulation up to 54 mph (88 km/h)
  • Individual wheel speed displays
  • Tractor system is a Bendix EC-60 premium system configured as 4S4M, this means 4 sensors and 4 modulator valves
  • Trailer system is a complete standalone system with Bendix TABS-6, ABS and rollover protection electronic stability control
  • Bendix AD-IS dryer with integrated wet tank
  • Just two primary and secondary tanks for the main system
  • Primary and secondary tanks have drain valves
  • All tanks equipped with safety valves set at the industry standard 150psi
  • Optional removable breakout box includes sets of T-harnesses that allow non-invasive electrical component testing by use of OEM male and female connectors and provided 2mm test points
  • Optional NEXIQ USB link 2 communication interface
  • Optional set of defective components for fault insertion to facilitate student diagnosis assignments: Bendix WS-24 Wheel Speed Sensor, Bendix ABS Modulator Valve (2 each), Bendix Quick Release and Double Check Valve, Bendix ATR-6 Traction Relay Valve
  • Available foundation air brake wheels ends: HV-124-DC_053319 Air Disc with Spring Brake for HV-125 (trailer axle disc brake with parking and service brakes, cutaway view of caliper to see mechanical actuation, optional Vinyl dust cover for HV-124 (24082-25)); HV-124-DM_053320 Air Drum with Spring Brake for HV-125 (trailer axle drum brake with parking and service brakes, cutaway allows visualization of foundation brake actuation, optional Vinyl dust cover for HV-124 (24082-25)); HV-124-FDM_053321 Front Air Drum with no Spring Brake for HV-125 (truck steering axle drum brake with service brake, cutaway view of drum allows full visual of operation, optional Vinyl dust cover for HV-124 (24082-25))
  • FMVSS 121 compliant
  • 27+ pneumatic and electrical faults
  • Support materials included

Included Courseware

  • Student assignments
  • Instructor manual
  • Operation manual
  • Familiarization video
  • Bonus video

Space + Time Savings

  • Air brake trainer fits through standard classroom doorways and is simple to set up
  • Be setup to teach in 5 minutes

Safety Features

  • Bendix AD-IS air dryer includes a purge tank to clean the filter cartridge and safety valve for over pressure protection
  • All tanks are equipped with safety valves set at the industry standard 150psi

Technical Specifications

  • Dimensions: Tractor Panel 86 x 69 x 32 in (218.4 x 175.3 x 81.3 cm) / 90 x 75 x 48 in (254 x 190.5 x 121.9 cm) with packaging; Trailer Panel 52 x 69 x 32 in (132.1 x 175.3 x 81.3 cm) / 56 x 75 x 48 in (142.2 x 190.5 x 121.9 cm) with packaging
  • Weights: Tractor Panel 744 lb (338.1 kg) / 844 lb (383.64 kg) with packaging; Trailer Panel 450 lb (204.5 kg) / 510 lb (231.8 kg) with packaging
  • 140psi air supply
  • 120VAC 15A
T4-ASE-Tasks-Covered
T4-ASE-Tasks-Covered.pdf
Spec Sheet - HV-125-BWP
HV-125-BWP_spec-sheet_EN.pdf