The Disc + Drum ABS Brake Training System (EM-122-HN02) is a four-wheel Honda ABS trainer built with real OEM components to demonstrate the functionality of the ABS braking system as it operates on a real vehicle. Students diagnose mechanical faults in the friction components during brake inspections while working with six insertable electronic faults. Based on the 2006-2010 Honda Civic platform, this trainer delivers a safe and effective classroom method for teaching the principles of anti-lock braking systems used on today’s vehicles. The instructor can select wheel combinations to lock up and control ABS application timing for clear demonstrations, giving students authentic real-world brake pedal feedback pulsations.

Industry-Driven Features

• Consulab applies over 50 years of industry experience to create real-world training systems adapted from OEM components found in industry, ensuring safer and more effective learning tools for technical education. For more information, visit https://www.consulab.com/about/why-consulab.
• Real automotive components with fully functional ABS 3-channel hydraulic system found in industry
• Built on the 2006-2010 Honda Civic platform using OEM components required by industry
• Follows OEM wiring schematics for essential industry topics in ABS braking systems
• Provides real-world brake pedal feedback pulsations during ABS operation
• Allows instructor selection of wheel lock-up combinations and ABS application timing to demonstrate industry-standard ABS functionality
• Equipped with DLC for scan tool data stream hookup using industry-standard diagnostic tools
• OEM vehicle instrument panel with indicator lamps
• ABS Control Unit breakout box for easy connection of DVOM or oscilloscope
• Hydraulic pressure gauges at each wheel for real-time monitoring found in industry service bays
• Four mechanical faults on friction parts and six electrical faults for developing key industry skills in diagnosis and repair
• Trainer supports full mechanical service and repair operations on front disc brakes, rear drum brakes, master cylinder and hydraulic system, ABS electrical system with wheel speed sensors, ABS hydraulic control unit, and parking brake system – all essential industry topics
• All routine brake service procedures including component replacement, adjustments, and hydraulic bleeding can be performed exactly as required by industry

Certification Preparation

The training system helps students learn to successfully perform many ASE tasks in the Brakes test area (ASE A5).

Included Courseware

• Student assignments (35 pages):

• • SA1 – Master cylinder inspection service: Inspect master cylinder for contamination and dirt.
  • SA1-A – Master cylinder remove/replace: Remove, install, bleed, and adjust master cylinder.
  • SA2 – Brake pad replacement: Replace front brake pads and inspect components.
  • SA2-A – Front brake disc inspection: Measure disc thickness, runout, and parallelism.
  • SA2-B – Front brake disc refinishing: Refinish rotors and record measurements.
  • SA2-C – Front brake caliper inspection: Inspect and reassemble brake caliper.
  • SA3 – Rear brake shoe inspection and replacement: Replace rear brake shoes and adjust.
  • SA3-A – Rear brake drum inspection and service: Inspect and measure rear brake drums.
  • SA3-B – Wheel cylinder inspection and service: Inspect, reinstall, and bleed wheel cylinder.
  • SA4 – Bleeding brake service: Bleed entire brake system with new fluid.
  • SA5 – ABS 1 – Customer complaint: ABS dash light is on. Fault type: Fault #1: Diagnose ABS fault with light on.
  • SA5 – ABS 2 – Customer complaint: ABS dash light is on; Brake System Indicator is on. Fault type: Fault #2: Diagnose dual warning light fault.
  • SA5 – ABS 3 – Customer complaint: ABS dash light is on; Brake System Indicator is on. Fault type: Fault #3: Diagnose combined ABS/brake warning fault.
  • SA5 – ABS 4 – Customer complaint: ABS dash light is on. Fault type: Fault #4: Diagnose ABS-only light fault.
  • SA5 – ABS 5 – Customer complaint: ABS dash light is on. Fault type: Fault #5: Troubleshoot ABS dash light fault.
  • SA5 – ABS 6 – Customer complaint: Brake System Indicator is on. Fault type: Fault #6: Diagnose brake system indicator fault.

• Instructor manual
• Operation manual
• Answer keys

Space + Time Savings

• Can fit through a standard 30” door opening
• Heavy duty metal stand with casters for easy transport of trainer

Safety Features

• Provides a safe and effective method of demonstrating the principles of braking systems used on today’s vehicles
• Lockable fault insertion box prevents unauthorized access during training
• Mechanical faults in friction components designed for student diagnosis during brake inspection without risking actual vehicle damage

Technical Specifications

• Application: 2006-2010 Honda Civic
• Four hubs equipped with brakes (2 discs and 2 drums)
• New discs, drums, wheel cylinders, calipers, and all friction materials
• All other OEM components recycled from actual vehicles
• Fully functional parking brake system
• 55A DC power supply included
• Sturdy powder coated metal stand with two locking swivel casters and two fixed casters
• Power requirements: 110V @ 20 amps or 220V @ 10 amps (specify when ordering)
• Dimensions: Height 51” Width 24” Depth 50” (127.5 x 60 x 125 cm)
• Weight: 325 lb (147.7 kg)