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// HV-950-C4.4-TIER4_035153

Diesel Engine Performance Training System (CAT C4.4, Tier 4F)

The Diesel Engine Performance Training System (CAT C4.4, Tier 4F) is a fully operational heavy-duty diesel engine bench featuring the CAT C4.4 Tier 4 Final engine with 110 HP, delivering authentic hands-on training in modern diesel engine performance, emissions control, and diagnostics for vocational heavy vehicle programs. It includes all factory systems such as common-rail fuel injection, variable geometry turbocharger, EGR, DOC, DPF, and SCR for comprehensive study of Tier 4F compliance and aftertreatment operation. This robust, mobile trainer supports practical skill-building in engine operation, sensor monitoring, fault diagnosis, and maintenance using real-world components in a safe classroom environment.

Troubleshooting: Features fault insertion capabilities for realistic diagnostics on diesel performance and emissions systems.

Courseware: Includes structured student assignments, operation manual, and instructor resources for guided exercises on engine principles and troubleshooting.

Description

The Diesel Engine Performance Training System (CAT C4.4, Tier 4F) (HV-950-C4.4-TIER4_035153) features a new OEM Caterpillar C4.4 Tier 4F diesel engine equipped with a post-treatment system. This comprehensive trainer enables demonstration of major engine systems to groups of students without the access limitations of a complete vehicle. Engine systems respond to inserted faults with real-world symptoms, OEM DTCs, and MIL operation. It includes a functional DLC using SAE J1939 communication protocol and provides a platform to diagnose and troubleshoot fuel systems, diagnose and troubleshoot engine management systems, diagnose and troubleshoot electrical/electronic systems, obtain electronic parameters using diagnostic equipment, obtain technical data and information from the trainers through an electronic service tool connection, perform testing procedures of all electrical and mechanical systems, and allow users to exercise test procedures as outlined in OEM service manuals.

 

Industry-Driven Features

  • ConsuLab draws on over 50 years of experience specializing in the automotive industry to create industry-driven training systems using OEM components adapted for safe, visible, hands-on education with fault insertion, enhancing students’ real-world troubleshooting skills and confidence. For more info: https://www.consulab.com/about/why-consulab
  • New OEM I-4, 4-stroke cycle diesel engine
  • Interfaces with OEM diagnostic electronic service tools
  • OEM Engine management system
  • Complete engine cooling system with fan, air-to-air, radiator, and fuel system
  • OEM cold start system
  • OEM ECM and wiring
  • Master control panel with DLC (9-pin J1939 Deutsch connector) with keyed ignition system with two (2) keys and testing points, indicator lights, enable/disable switches, PTO controls, and LOFA CANPlus display with J1939 parameters for installed components
  • Complete and operable fuse-protected electrical/electronic system (24 VDC)
  • Fuel pedal
  • Heavy-duty batteries (2) with smart charger
  • Electronic programmable fault box with 12 faults with intermittent fault capability
  • Functional Post-treatment Systems including DOC (Diesel Oxidation Catalyst), CEM (Clean Emissions Module), DPF (Diesel Particulate Filter), and SCR (Selective Catalytic Reduction)

Included Courseware

  • Student Assignments

Space & Time Savings

  • DET frame with heavy duty 3” (76.2 mm) powder enamel coated square tubular steel frame

Safety Features

  • Battery cut-off switch
  • Emergency stop buttons (2)
  • Safety guards on all rotating components in compliance with CSA regulation Z432-04 and on high temperature components

Technical Specifications

  • Application: Caterpillar’s Tier 4F equipped with new C4.4 diesel engine and post-treatment system
  • Dimensions: 62 x 39 x 70 in (157.5 x 99.1 x 177.8 cm) / 44 x 66 x 71 in (111.8 x 167.6 x 180.3 cm) with packaging
  • Weight: 1672 lb (760 kg) / 1810 lb (822.7 kg) with packaging
T2-ASE-Tasks-Covered
T2-ASE-Tasks-Covered.pdf
Spec Sheet - HV-950-C4_35153-TIER4F
HV-950-C4_35153-TIER4F_E.pdf