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// EM-2000-TXV_052661

A/C Training System with TXV

The A/C Training System with H-Block (TXV) is a fully operational automotive air conditioning trainer using an H-Block TXV for refrigerant flow control, built with common OEM components to teach A/C physics, refrigeration cycle, and system operation in classroom or shop settings. It features clear sight glasses for observing refrigerant state changes, pressure/temperature gauges and displays, adjustable fans and switches to simulate performance issues, and service ports for R134a recovery, enabling hands-on learning of component functions and diagnostics. This versatile system supports practical skill-building in troubleshooting restrictions, blockages, and abnormal conditions through safe, controlled simulations.

  • Troubleshooting: High/low side ball valves, cycling switch bypass, and adjustable controls introduce system restrictions/blockages and simulate faults for pressure/temperature diagnostics and performance analysis without disassembly.
  • Courseware: Includes operation manual, instructor’s guide, student assignments, and answer key in PDF for structured exercises on A/C principles, component observation, and troubleshooting.

Description

The A/C Training System with TXV (EM-2000-TXV_052661) is a complete air conditioning system trainer designed to enhance the instruction of air conditioning physics. This trainer utilizes the TXV (Thermostatic Expansion Valve) design for refrigerant flow control and incorporates common automotive components, making it suitable for both classroom and shop environments. It features a hermetically sealed and internally protected compressor and operates on a 120V 15A 60Hz circuit. Students can observe refrigerant changes of state at the evaporator and condenser, see refrigerant liquid level at the receiver/dryer, connect the trainer to any A/C recycling/recovery equipment via R134a service ports, and introduce system restrictions and blockages for diagnostic learning. Adjustable fan speeds demonstrate typical performance issues, and removable magnetic labels aid in component identification and refrigerant flow understanding. Equipped with safety switches and protections, the trainer supports hands-on exploration of abnormal symptoms through adjustable cycling switches and ball valves.

Industry-Driven Features

  • Trainer has all major components required for an automotive air conditioning system
  • Fully operational with typical component layout and organization found in industry
  • Provides clear understanding of the TXV (thermostatic expansion valve) air conditioning refrigeration cycle
  • Allows student observation of refrigerant changes of state (liquid/vapor) at the evaporator and condenser to develop key industry skills
  • Trainer can be connected to any A/C Recycling/Recovery equipment using R134a service ports required by industry
  • Allows the introduction of system restrictions and blockages for diagnostic learning on essential industry topics
  • Adjustable fan speeds for demonstrations of typical performance problems for evaporator and condenser found in industry
  • Removable magnetic component identification labels and refrigerant flow arrows for student learning
  • High and low side ball valves can be adjusted to demonstrate various system restrictions resulting in abnormal operation
  • Trainers condenser, evaporator and compressor cycling switches can be adjusted to demonstrate various abnormal symptoms
  • OEM R134a service ports
  • High and Low side A/C pressure gauges
  • Adjustable temperature control switch for evaporator temperature levels

Included Courseware

  • Operation Manual and Curriculum with student assignments included

Safety Features

  • Equipped with high pressure cut-out switch and internal compressor protection
  • High pressure (300psi) safety switch shuts off compressor
  • Internally protected hermetically sealed A/C compressor
  • A/C compressor has manual starter with internal thermal protection
  • Cycling switch bypass toggle switch

Technical Specifications

  • Operates on a 120V 15A 60Hz circuit
  • Refrigerant: R134a (24 oz) (680 g)
  • Refrigerant Oil: Ester 100 ISO, viscosity at 100
  • Adjustable 3-speed evaporator (1) and condenser (2) fans
  • Digital thermometers (4) at inlet and outlet of evaporator and condenser
  • Stainless steel condensate drip pan with drain
  • Power “ON” indicator light
  • Removable magnetic component name and refrigerant flow arrow labels
  • Sturdy powder coated metal stand with two locking swivel and two fixed casters
  • Dimensions: 46 x 30 x 67 inch (116.8 x 76.2 x 170.1 cm) / 48 x 40 x 69 inch (121.9 x 76.2 x 170.1 cm) with packaging
  • Weight: 250 lb (113.6 kg) / 395 lb (179.5 kg) with packaging

Consulab draws on over 50 years of experience specializing in the automotive industry to create industry-driven training systems using OEM components adapted for safe, visible, hands-on education with fault insertion, enhancing students’ real-world troubleshooting skills and confidence. For more info: https://www.consulab.com/about/why-consulab

T7-ASE-Tasks-Covered
T7-ASE-Tasks-Covered.pdf
A7-ASE-Tasks-Covered
A7-ASE-Tasks-Covered.pdf
Spec Sheet - EM-2000-TXV
EM-2000-TXV_specsheet_EN.pdf