EV High-Voltage Safety Trainer

The EV-400 (coming soon) is a groundbreaking interactive high voltage trainer designed to revolutionize the way we teach and learn about electric vehicle (EV) systems. This premier tool goes beyond mere demonstrations, empowering students to actively test, explore, and diagnose real-world EV scenarios in a completely safe environment. The EV-400 is available as a single unit, or as a classroom set with mobile, locking storage cabinet.

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Unique Features:

  • Measurable 400V: Experience the full power of EV systems with real-world voltage, completely safeguarded for student interaction.
  • Comprehensive Simulation: From start to drive motor, the EV-400 replicates the full functionality of an EV, providing an immersive learning experience.
  • 90+ Testable Functions: Dive deep with over 90 real-world tests using digital multimeters, insulation testers, oscilloscopes, and more.
  • Functional Fault Box: Hone your diagnostic skills with a built-in fault box simulating common EV issues.
  • Compact & Portable: This benchtop unit easily stores and transports, making learning accessible anywhere.

Topics, laboratory exercises, and tests performed on this training system are as follows:

Overview of Electric Vehicles (EVs)

  • Importance of High Voltage Systems
  • Safety systems and vehicle construction
  • What is high voltage?
  • Effects of high voltage on your body

Safety and operations

  • Starting and driving an EV
  • Operational modes of electric vehicles
  • Emergency Procedures for first responders
  • Power: what carry’s and stores high voltage

Basic Electric Vehicle Concepts

  • Electric Vehicle Architecture
  • High Voltage Components and Systems
  • Battery Technology and Management Systems

High Voltage System Components

  • Electric Drive System
  • Battery Pack and Management
  • Power Electronics
  • Charging Systems

Equipment Overview

  • Equipment Description
  • Testing equipment with high voltage systems
  • Components
  • Setup and Installation Instructions

Hands-On Training Modules

  • Module 1: High Voltage System Introduction
  • Module 2: Battery Pack testing and Safety
  • Module 3: Service disconnect
  • Module 4: Live dead live testing
  • Module 5: Electric Drive System Operation
  • Module 6: Power Electronics Demonstration
  • Module 7: Testing interlock circuits
  • Module 8: Testing for high voltage leak test
  • Module 9: Components and function (DC/DC)
  • Module 10 Ground testing
  • Module 11: Contactor testing including pre-charge circuits

Troubleshooting and Maintenance

  • Common High Voltage System Issues
  • Diagnostic Procedures
  • Preventive Maintenance Guidelines

Case Studies and Real-World Examples

  • Analysis of Electric Vehicle Incidents
  • High Voltage System Maintenance

Certification testing

  • Overview of Applicable Regulations
  • Testing

Glossary of Terms

  • Key High Voltage System Terminology

EV-400 transcends the limitations of traditional trainers. It’s not just about demonstration; it’s about active engagement, hands-on learning, and real-world application. This innovative tool is perfect for:

  • Technical training programs: automotive, electrical engineering, emergency response.
  • Educational institutions: universities, vocational schools, community colleges.
  • EV manufacturers and repair shops: upskilling technicians and ensuring safety protocols.

looking for pricing?

Funding goes to those who plan ahead, so add to your wishlist and submit your quote request.