Unique Features:

• Measurable 400V: Experience the full power of EV systems with real-world voltage, completely safeguarded for student interaction.
• Comprehensive Simulation: From start to drive motor, the EV-400 replicates the full functionality of an EV, providing an immersive learning experience.
• 90+ Testable Functions: Dive deep with over 90 real-world tests using digital multimeters, insulation testers, oscilloscopes, and more.
• Functional Fault Box: Hone your diagnostic skills with a built-in fault box simulating common EV issues.
• Compact & Portable: This benchtop unit easily stores and transports, making learning accessible anywhere.

Topics, laboratory exercises, and tests performed on this training system are as follows:

Overview of Electric Vehicles (EVs)

• Importance of High Voltage Systems
• Safety systems and vehicle construction
• What is high voltage?
• Effects of high voltage on your body

Safety and operations

• Starting and driving an EV
• Operational modes of electric vehicles
• Emergency Procedures for first responders
• Power: what carry’s and stores high voltage

Basic Electric Vehicle Concepts

• Electric Vehicle Architecture
• High Voltage Components and Systems
• Battery Technology and Management Systems

High Voltage System Components

• Electric Drive System
• Battery Pack and Management
• Power Electronics
• Charging Systems

Equipment Overview

• Equipment Description
• Testing equipment with high voltage systems
• Components
• Setup and Installation Instructions

Hands-On Training Modules

• Module 1: High Voltage System Introduction
• Module 2: Battery Pack testing and Safety
• Module 3: Service disconnect
• Module 4: Live dead live testing
• Module 5: Electric Drive System Operation
• Module 6: Power Electronics Demonstration
• Module 7: Testing interlock circuits
• Module 8: Testing for high voltage leak test
• Module 9: Components and function (DC/DC)
• Module 10 Ground testing
• Module 11: Contactor testing including pre-charge circuits

Troubleshooting and Maintenance

• Common High Voltage System Issues
• Diagnostic Procedures
• Preventive Maintenance Guidelines

Case Studies and Real-World Examples

• Analysis of Electric Vehicle Incidents
• High Voltage System Maintenance

Certification testing

• Overview of Applicable Regulations
• Testing

Glossary of Terms

• Key High Voltage System Terminology

EV-400 transcends the limitations of traditional trainers. It’s not just about demonstration; it’s about active engagement, hands-on learning, and real-world application. This innovative tool is perfect for:

• Technical training programs: automotive, electrical engineering, emergency response.
• Educational institutions: universities, vocational schools, community colleges.
• EV manufacturers and repair shops: upskilling technicians and ensuring safety protocols.