The webinar Discover the EV-100 ConsuKit Student-Built Brushless DC Motor brought Jimmy Dinsmore and Jérôme Bergeron-Carpentier together to launch and demo this hands-on kit that lets students build a real brushless DC motor from the ground up.

Relevant Training Systems

• Brushless DC Motor Training Kit (Student-Built) — Hands-on EV-100 ConsuKit allowing students to assemble a functional brushless DC motor and generator, with integrated controller, step-by-step build process, variable speed operation, generator mode, diagnostic capabilities using shop tools, full curriculum support including manuals, PowerPoints, worksheets, answer keys, and classroom package options with cases and spare parts. https://daktic.com/product/student-built-brushless-dc-motor-training-kit/
• Electric Vehicle Thermodynamic Systems Trainer — System focused on thermal management and cooling for EV components, demonstrating how to maintain optimal operating temperatures for motors, batteries, and power electronics in real-world conditions. https://daktic.com/product/electric-vehicle-thermodynamic-systems-trainer/
• Tesla Model 3 Cutaway EV Training System — Full cutaway of a Tesla Model 3 showcasing brushless motor integration within the complete EV drivetrain, high-voltage battery architecture, power electronics, and overall vehicle systems for contextual learning. https://daktic.com/product/tesla-model-3-cutaway-ev-training-system/

The webinar delivered a straight-up look at why building your own brushless DC motor beats passive lectures every time. Jimmy kicked things off by introducing the new EV-100 ConsuKit and its role in ramping up EV education, then handed it to Jérôme for a full walkthrough of the assembly—from base and controller setup through rotor and stator construction to final wiring and connections. They showed how the finished motor runs with speed control and switches to generator mode, letting students see energy conversion in action right there in class. The emphasis stayed on keeping it practical and safe: everything uses common tools for diagnostics, checks connections and components, and troubleshoots like a real shop job. Supporting materials make it plug-and-play for instructors—detailed guides, presentations, assignments, and even extra consumables in classroom sets to handle multiple groups without downtime. Build time works for student pairs in a typical lab session, fitting everything from high school programs to college-level trades and engineering courses.

What hits hard is how this kit closes the gap in EV training. Students don’t just memorize motor theory—they experience the engineering decisions behind stator windings, rotor magnets, sensor placement, and controller logic firsthand. When the motor spins up under their control, that moment sticks, building confidence in handling the brushless motors that drive EV propulsion, HVAC compressors, fuel pumps, and more. In a field exploding with electrification demands, programs need tools that produce graduates ready to diagnose and service these systems without a steep on-the-job learning curve. This approach turns classrooms into mini engineering labs, giving techs the edge on real-world issues like motor faults, efficiency losses, or integration problems.

Ready to build an industry-driven training program around electric vehicle motors and hands-on EV technology? Request a consultation with a DAKTIC representative at [email protected] to get started.